Cable Trough System and Method

ABSTRACT

A telecommunications cable management system includes trough elements including a planar top surface and sides for cable routing and management. The trough elements are made from separate parts assembled together with a mating arrangement. The mating arrangement allows assembly of the system on site, such as by snapping the parts together. The trough elements are then assembled together to form the cable management system.

FIELD OF THE INVENTION

This application relates to a system for the management and routing ofcables, such as telecommunications cables. More particularly, thisinvention pertains to troughs, fittings, and couplings for the system.

BACKGROUND OF THE INVENTION

In the telecommunications industry, the use of optical fibers for signaltransmissions is accelerating. With the increased utilization of opticalfiber systems, optical fiber cable management requires industryattention.

One area of optical fiber management that is necessary is the routing ofoptical fibers from one piece of equipment to another. For example, in atelecommunications facility, optical fiber cables may be routed betweenfiber distribution equipment and optical line terminating equipment. Inbuildings and other structures which carry such equipment, the cablerouting can take place in concealed ceiling areas or in any other mannerto route cables from one location to another. Copper cables, hybridcables or other transmission cables also need proper management andprotection.

When routing optical fibers, it is desirable that a routing system willbe easy to assemble, readily accessible and adaptable to changes inequipment needs. Accordingly, such routing systems include a pluralityof trough members such as troughs and couplings for forming the cablerouting paths. The trough system members are joined together bycouplings. U.S. Pat. No. 5,067,678 to Henneberger et al dated Nov. 26,1991 concerns a cable routing system that includes a plurality oftroughs and fittings. The '678 patent further discloses a coupling(element 250 in FIG. 1 of the '678 patent) for joining trough membersand fittings. With best reference to FIGS. 6-7 of the '678 patent, aplurality of hardware is disclosed for joining the trough members. U.S.Pat. Nos. 5,316,243; 5,752,781 and 6,715,719 show additional examples ofcouplings.

U.S. Pat. No. 6,631,875 shows a cable trough system with variousseparate components joined together to assemble the system.

Several concerns arise with cable routing systems, including the ease ofmanufacture and installation of the troughs, couplings, and fittings,and the adequacy of the size of the system components to handle thenumber of cables in the system. Having enough space for the cablespassing through the system is a particular concern as higher and higherdensities are desired. There is a need for continued development ofcable management systems.

SUMMARY OF THE INVENTION

A telecommunications cable management system includes trough elementsincluding a planar top surface and sides for cable routing andmanagement. In one preferred embodiment, the trough elements are madefrom separate parts assembled together. In one preferred embodiment, amating arrangement is used to assemble the parts together. The matingarrangement allows assembly of the system on site, such as by snappingthe parts together. The trough elements are then assembled together toform the cable management system.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a top perspective view of a telecommunications cablemanagement system in accordance with the present invention;

FIG. 2 is a top perspective view of a longitudinal trough member of thesystem of FIG. 1;

FIG. 3 is an end view of the trough member of FIG. 2;

FIG. 4 is an enlarged portion of the mating arrangement between sectionsof the longitudinal trough member of FIGS. 2 and 3;

FIG. 5 is a view similar to the view FIG. 4, showing the sections duringthe mating operation;

FIG. 6 is a top perspective view of one of the couplers of the system ofFIG. 1;

FIG. 7 is a top view of the cross component of the system of FIG. 1;

FIG. 8 is a side view of the cross component of FIG. 7;

FIG. 9 is a bottom view of the cross component of FIG. 7;

FIG. 10 is an enlarged portion of the view of FIG. 9;

FIG. 11 is a cross-sectional side view of the mating arrangement betweentwo sections of the cross component;

FIG. 12 is a top perspective view of the cross component of FIG. 7showing two sections separated from the rest;

FIG. 13 is an enlarged portion of the view of FIG. 12;

FIG. 14 is a top perspective view of one of the sections of the crosscomponent of FIG. 7;

FIG. 15 is a bottom perspective view of the section of FIG. 14;

FIG. 16 is a top view of the section of FIG. 14;

FIG. 17 is a bottom view of the section of FIG. 14;

FIG. 18 is a first side view of the section of FIG. 14;

FIG. 19 is a further side view of the section of FIG. 14;

FIG. 20 is a top view of the Tee component of the system of FIG. 1;

FIG. 21 is a first side view of the Tee component of FIG. 20;

FIG. 22 is a further side view of the Tee component of FIG. 20;

FIG. 23 is a top perspective view of the Tee component of FIG. 20showing one section separated from the rest;

FIG. 24 is an enlarged portion of the view of FIG. 23;

FIG. 25 is a top perspective view of the elbow component of the systemof FIG. 1;

FIG. 26 is a top view of the elbow component of FIG. 25;

FIG. 27 is a side view of the elbow component of FIG. 25;

FIG. 28 is a top perspective view of the reducer component of the systemof FIG. 1;

FIG. 29 is a top perspective view of an alternative embodiment of acoupler;

FIG. 30 is a top perspective view of a further alternative embodiment ofa coupler;

FIG. 31 is a bottom perspective view of the coupler of FIG. 30;

FIG. 32 is an exploded perspective view of portions of the coupler FIGS.30 and 31;

FIG. 33 is a first bottom perspective view of one of the sections of thecoupler of FIGS. 30 and 31;

FIG. 34 is a further bottom perspective view of the section of FIG. 33.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

The present invention relates to a cable management system with improvedmanufacturability and customization capabilities over prior art cablemanagement systems. One aspect of the present invention is the use ofsections which are assembled into trough components which are thenassembled together to form the cable management system. Variouscomponents and configurations are anticipated in accordance with thepresent invention. Various examples of the components and configurationsare illustrated in FIGS. 1-34. However, it is to be appreciated thatnumerous other components and configurations are possible.

Referring now to FIG. 1, a system 10 for cable management is positionedover a cabinet, a frame, bay or other equipment (not shown) which mayinclude an array of connectors or other telecommunications equipment forconnecting to the cables in system 10. System 10 is hung from theceiling or mounted to the equipment, with various brackets and hardware.

Example system 10 includes various trough elements which together formcable pathways for holding and managing fiber optic cables. System 10includes longitudinal trough members 14, and couplers 16 for joining thelongitudinal trough members 14 to other trough elements including across component 18, a Tee component 20, an elbow component 22, and areducer 24. System 10 can be expanded in various directions by addingfurther components 14, 16, 18, 20, 22, and 24. Other arrangements arepossible for the noted components including arrangements that use lessthan all of the noted components, or additional components, as desired.For example, a cable exit trough can be added to allow cables to enterand exit the trough components for downward travel to equipment belowtrough components. U.S. Pat. No. 6,625,373, the disclosure of which isincorporated by reference, shows an example cable exit trough mountableto lateral trough member 14.

Referring now to FIGS. 2-5, longitudinal trough member 14 preferably hasa continuous cross-section, and can be cut to the desired length L_(I).Longitudinal trough member 14 is preferably by an extrusion process. Asshown, longitudinal trough member 14 is made from separate sectionsassembled together to form longitudinal trough member 14. A matingarrangement 30 mounts the separate sides 32 to middle 34. In onepreferred embodiment, the mating arrangement 30 includes a snap fit.FIGS. 4 and 5 show the snap fit between one of sides 32 and middle 34.As shown, mating arrangement 30 includes first and second pockets 38,40, which receive first and second projections 44, 46, respectively.During assembly, first projection 44 is inserted into first pocket 38,and the side 32 is pivoted relative to middle 34 until second projection46 is received in second pocket 40 to hold the side to the middle. (SeeFIGS. 4 and 5). First projection 44 has a bent shape which fits intofirst pocket 38 defined by base 39 and tab 41. Second projection 46 isflexible outward and includes a shoulder 47 which is positioned againstshoulder 43 of second pocket 40. A similar mating arrangement 30 mountsthe other side 32 to the other side of middle 34.

One advantage in assembling longitudinal trough member 14 from separateparts is that larger longitudinal trough members 14 can be made moreeasily than might be possible if the whole structure was made in asingle extrusion. For example, making longitudinal trough member 14 insizes over 12 inches across (see dimension W1 in FIGS. 2 and 3),including as much as 24 inches across or more, can be difficult to moldin a single part with an extrusion. Also, different sides 32 can bemated with different middles 34, as desired.

Longitudinal trough member 14 preferably includes structure on ends 50for mating with other system components. As shown, longitudinal troughmember 14 preferably includes attachment members 52 and pockets 54, formating with couplers 16, as will be described below.

As shown, middle 34 of longitudinal trough member 14 is generally aplanar shaped element. Sides 32 have a planar bottom portion 41, and anupstanding side portion 42. If desired, upstanding side portions 42 canbe separate side elements mounted to planar bottom portion 41, such aswith a snap mount. U.S. Pat. No. 6,631,875 discloses variousarrangements including separate side elements. The disclosure of U.S.Pat. No. 6,631,875 is hereby incorporated by reference.

As shown in FIGS. 2 and 3, longitudinal trough member 14 defines abottom 56 and upstanding side walls 58 for holding cables within aninterior. Sufficient numbers of longitudinal trough members 14 areincluded in system 10 to define the appropriate cable routing pathways.Cross components 18 and Tee components 20 allow for side exits in ahorizontal direction from the longitudinal pathways defined bylongitudinal trough members 14. Couplers 16 join longitudinal troughmembers 14 to cross components 18 and Tee components 20 as shown inFIG. 1. Elbows 22 can also be used to change the cable pathway directionbetween two longitudinal trough members 14, or between a longitudinaltrough member 14 and one of the cross components 18 or Tee components20.

Now with reference to FIG. 6, coupler 16 includes at least one lockingelement 62 for mating with an attachment member 52 of longitudinaltrough member 14. Further details of locking of coupler 16 tolongitudinal trough member 14 are described in U.S. Pat. No. 6,715,719,the disclosure of which is incorporated by reference. Other couplers canbe used such as the couplers disclosed in U.S. Pat. No. 5,752,781, thedisclosure of which is incorporated by reference. The couplers of U.S.Pat. No. 5,752,781 use fasteners to mount the system components. Stillfurther couplers usable in system 10 are disclosed in U.S. Pat. Nos.5,067,678 and 5,316,243, the disclosures of which are incorporated byreference. The system components matable with couplers 16 or othercouplers may need appropriately configured mating structures, or becapable of attachment by other means to the couplers, such as by springsor fasteners, as in the prior noted patents.

Coupler 16 also includes projections 64 on both ends 66 for receipt inpockets 54 of longitudinal trough members 14. Coupler defines a bottom68 and upstanding side walls 70 for holding cables within an interior.

Referring now to FIGS. 7-19, further features of cross component 18 areshown. Cross component 18 includes a base 82, four upstanding side walls84, and four ends 86. Ends are connectable to couplers 16. Base 82 andside walls 84 define cable pathways across cross component 18. Sidewalls 84 have a convexly curved shape to provide bend radius protectionfor the cables that may bend around within cross component 18 from oneend 86 to an adjacent end 86. Ends 86 are mountable to couplers 16, orother couplers configured to lock to cross component 18.

Cross component 18 is preferably assembled from separate parts orsections 88. A mating arrangement 90 connects the sections 88 together.Each section 88 includes edges 92, 94, 96, 98, a base 100, and one sidewall 84. Mating arrangement 90 mates edges 92 to edges 94 of adjacentsections 88. Edges 96, 98 form ends 86. In the illustrated embodiment,cross component 18 is made from four identical sections 88. Oneadvantage of such a construction is that the mold for making component18 out of moldable materials does not have to be as large as the moldwould need to be to mold component 18 as a single integral part.

Mating arrangement 90 includes a shoulder 102 on edge 92, and a flexibletab 110 on edge 94. Tab 110 includes an edge surface 112 which engagesshoulder 102. Tab 110 also includes a ramp 114 for allowing tab 110 toclear shoulder 102, so edge surface 112 can engage shoulder 102.Preferably, a plurality of mating shoulders 102 and tabs 110 areprovided along edges 92, 94, respectively. A u-shaped projection 116surrounds tab 110. An enclosure 104 on edge 92 surrounds projection 116when mated. To mount one section 88 to another section 88, edge 94 ispositioned vertically above edge 92. Tabs 110 and projections 116 enterenclosure 104, until edge 112 engages shoulder 102. In one method ofassembly, two sections are mated together, and two further sections aremated together, then the two mated portions are mated together byrotating the two mated portions so that the respective shoulders 102 andtabs 110 are mated between the two mated portions.

Referring now to FIGS. 20-24, Tee component 20 is formed from twosections 88 as described above, and a longitudinal section 150. Sections88 snap together as noted above. Sections 88 snap to longitudinalsection 150 with a mating arrangement 152, including flexible tabs 110along edge portion 192, and shoulders 102 along edge portion 194, of thetypes as noted above. The mated sections 88 are rotated relative tolongitudinal section 150 in order for the shoulders 102 and tabs 110 tobe mated. With this construction, sections 88 can be used to assemblecross component 18 or Tee component 20. Tee component 20 has three ends,ends 86 of the type noted above, and opposite ends 154, all of which aremountable to couplers 16, or other couplers configured to lock to Teecomponent 20.

Referring now to FIGS. 25-27, elbow component 22 is shown in furtherdetail. Elbow component 22 includes a base 200, and upstanding innerside wall 202 and outer side wall 204. Edges 212 and 214 connect tocouplers 16. Edges 212 and 214 are at an angle to one another, such asat an angle of about 45 degrees. Such a construction allows for a changeof direction of the cable pathway between components connected at eachend. Two can be used for a 90 degree elbow. In the illustratedembodiment, curved guide walls or fins 206, 208, 210 are positioned inthe interior of elbow to help guide the cables and help keep the cablesfrom bunching up against inner side wall 202.

Referring now to FIG. 28, reducer component 24 is shown reducing thewidth of the lateral trough section pathway from one dimension W1 to asmaller dimension W2. End 220 is at the wider dimension W1, such as 24inches, and opposite end 222 is at the narrower dimension W2, such as 12inches. Reducer component 24 is mountable to couplers 16, or othercouplers configured to lock to cross component 18.

Referring now to FIG. 29, and alternative embodiment of a coupler 260 isshown with guide tabs 262 protruding from projections 64. Guide tabs 262assist with locating projections 62 in the pockets of longitudinaltrough members 14 during assembly of the system.

Referring now to FIGS. 30-34, an alternative embodiment of a coupler 360is shown. Coupler 360 is provided in two sections 362, 364, which arepreferably identical. A mating arrangement 370 mounts the two sections362, 364 together. One preferred embodiment of mating arrangement 370includes snaps. Each section 362, 364 includes first and second walls372, 374 offset from one another. First wall 372 includes first tabs 380with shoulders 382, and an aperture 384. Second wall 374 includes secondtabs 390 with shoulders 392, and an aperture 394. The first tabs 380 ofeach wall 372 fit into the aperture 384 of the other wall 372 of theother section. The second tabs 390 of each wall 374 fit into theaperture 394 of the other wall 374 of the other section. Further cutouts396, 398 are also matable together when mounting the sections together.By making the coupler in two sections, a less costly mold is needed formaking coupling 360 from moldable materials.

The above specification, examples and data provide a completedescription of the manufacture and use of the invention. Since manyembodiments of the invention can be made without departing from thespirit and scope of the invention, the invention resides in the claimshereinafter appended.

1. A telecommunications cable trough coupler, comprising: a firstcoupler portion including: a first base member including a first end anda second end; a first side wall member extending from the first basemember at the first end to form half of a u-shaped trough; and a firstmating arrangement at the second end of the base member; and a secondcoupler portion including: a second base member including a first endand a second end; a second side wall member extending from the secondbase member at the first end to form half of a u-shaped trough; and asecond mating arrangement at the second end of the base member; whereinthe first mating arrangement of the first coupler portion is coupled tothe second mating arrangement of the second coupler portion to form theu-shaped trough of the coupler; and wherein the coupler includes atleast one locking element for mating with a longitudinal trough member.2. The coupler of claim 1, wherein the first coupler portion and thesecond coupler portion are identical.
 3. The coupler of claim 1, whereinthe first mating arrangement of the first coupler portion and the secondmating arrangement of the second coupler portion each includes snaps. 4.The coupler of claim 1, wherein the first mating arrangement of thefirst coupler portion and the second mating arrangement of the secondcoupler portion each includes first and second walls that are offsetfrom one another.
 5. The coupler of claim 4, wherein the first wallincludes first tabs with shoulders, and a first aperture.
 6. The couplerof claim 5, wherein the second wall includes second tabs with shoulders,and a second aperture.
 7. The coupler of claim 6, wherein the first tabsof the first wall of one of the first and second mating arrangements fitinto the first aperture of the other of the first and second matingarrangements.
 8. The coupler of claim 7, wherein the second tabs of thesecond wall of one of the first and second mating arrangements fit intothe second aperture of the other of the first and second matingarrangements.
 9. A telecommunications cable trough coupler, comprising:a first coupler portion including: a first base member including a firstend and a second end; a first side wall member extending from the firstbase member at the first end to form half of a u-shaped trough; and afirst mating arrangement at the second end of the base member includingfirst snaps; and a second coupler portion including: a second basemember including a first end and a second end; a second side wall memberextending from the second base member at the first end to form half of au-shaped trough; and a second mating arrangement at the second end ofthe base member including second snaps; wherein the first snaps of thefirst mating arrangement of the first coupler portion are coupled to thesecond snaps of the second mating arrangement of the second couplerportion to form the u-shaped trough of the coupler; wherein the couplerincludes at least one locking element for mating with a longitudinaltrough member; and wherein the first coupler portion and the secondcoupler portion are identical.
 10. The coupler of claim 9, wherein thefirst mating arrangement of the first coupler portion and the secondmating arrangement of the second coupler portion each includes first andsecond walls that are offset from one another.
 11. The coupler of claim10, wherein the first wall includes first tabs with shoulders, and afirst aperture.
 12. The coupler of claim 11, wherein the second wallincludes second tabs with shoulders, and a second aperture.
 13. Thecoupler of claim 12, wherein the first tabs of the first wall of one ofthe first and second mating arrangements fit into the first aperture ofthe other of the first and second mating arrangements.
 14. The couplerof claim 13, wherein the second tabs of the second wall of one of thefirst and second mating arrangements fit into the second aperture of theother of the first and second mating arrangements.